14
2023-01

Summary of solutions for vibrating screen
1. Regularly check the tension and flatness of the screen. When replacing
the screen, it must be replaced in strict accordance with the requirements of
the linear vibrating screen manufacturer. There must be more than 2 people to
cooperate. One person is responsible for tensioning the screen and the other is
responsible for fastening. Screen. It is worthwhile to pay attention to the
uniform and quantitative scientific feeding method when feeding, which can
effectively avoid the sieving surface loosening and damage caused by the uneven
thickness of the material stacked on the sieve surface. 2. The installation of the screen box is generally the responsibility of
the shaker manufacturer. If there is a phenomenon of non-feeding caused by the
level of the screen box, please contact the manufacturer immediately to ask for
after-sales service, and please have a specialized technician come to the scene
to carry out the horizontal exposure Adjustment of the horizontal plane. 3. The maintenance of the vibration motor's excitation force needs to be
performed on a regular basis for lubrication and maintenance. If the vibration
motor's excitation force needs to be adjusted due to material replacement or
output changes, it can increase the allocation of the eccentric weights above
and below the vibration motor. Number of chunks. The upper hammer mainly generates horizontal excitation force, thereby
allowing the material to move horizontally on the screen surface, and completes
the process of the material diffusing outward from the middle. At the same time,
the magnitude of the horizontal vibration amplitude determines the speed of the
material movement; This can be achieved by increasing the weight of the upper
eccentric weight. As the weight increases, the vibration amplitude increases,
otherwise it decreases. In order to better achieve better screening efficiency, you need to combine
with the manufacturer to make a suitable adjustment plan according to the
material characteristics. 4. If the original shaker spring equipped with aging needs to be replaced,
it is recommended to choose a support spring with a certain toughness as the
support of the linear vibration screening machine to avoid damage to the support
spring due to excessive rigidity. If it is not clear, you can directly contact
your equipment manufacturer and ask them to equip them with another damping
spring of the same model. In a word, in the actual production screening process, the efficiency of
the linear vibrating screen is a dynamic balance maintenance issue. Any
unreasonable component or link may cause the vibrating screen to appear similar
to "no feed, no feed". Such as the problems that affect the screening accuracy
and screening efficiency, what we have to do at this time is to calm down, find
the real cause of damage and optimize and adjust it. It is also a good choice to
seek professional help from the shaker manufacturer.
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14
2023-01

To improve the screening efficiency of linear vibrating screen, these aspects should not be ignored
Linear vibrating screen is one of the main equipment in the crushing and
screening process, and also the key equipment for providing qualified materials
for subsequent operation. Its screening efficiency directly affects the
subsequent operation. In the actual plant, the main factors affecting the
screening efficiency of linear vibrating screen include material properties,
screen surface structure parameters, vibration characteristics parameters and so
on. Below, we will analyze how the above aspects affect the screening effect of
linear vibrating screen. First、 Material properties The properties of the selected materials are one of the main factors
affecting the screening efficiency of the linear vibrating screen, and the
material properties are mainly reflected in the loose density, particle size and
shape of the materials. 1. Loose density of selected materials Generally, the loose density of materials is large and block particles,
easy to pass through the screen, and the screening efficiency is high. On the
contrary, the loose density of materials is small and the powder materials are
not easy to pass through the screen, and they are easy to stay on the screen,
which will limit or block the screen, so that the effective screening area of
the sieve will be reduced, and the screening efficiency will be affected. In
order to ensure the screening efficiency, the loose density of the selected
materials should be controlled. 2. Selected material size The particle size of selected materials is also an important factor
affecting the screening efficiency of linear vibrating screen. The size of the
particles of the materials entering the screen shall meet the size of the sieve
hole. The size of the particles is small and easy to pass through the screen,
and the size of the materials is not easy to pass through the screen. In order
to ensure the screening efficiency, the particle size of the materials entering
the screen shall be strictly controlled. 3. Shape of materials in sieve The shape of the materials into the screen will affect the sieve property.
Generally, the particles are full of grinding and the mineral particles with
specifications are easy to pass through the screen. The irregular shape of the
particles, such as long strip and sheet shape, is poor in screening rate.
Therefore, it is necessary to ensure that the particle shape of the crushed
material conforms to the sieve standard. Second、 Screen surface structural parameters The structural parameters of the linear vibrating screen are mainly
reflected in the length and width of the screen surface and the size and shape
of the screen. 1. Screen length and width The length of screen surface of linear vibrating screen mainly affects the
screening efficiency and the screen width affects productivity. The screen
surface of straight screen is longer, the material stays on the screen surface
for a long time, and the screening opportunity is more, which will improve the
screening efficiency. In fact, the width of screen surface has different
influence on screening efficiency and screen length on screening capacity. The relationship between screening efficiency and the time of material on
the whole screen is that at the beginning, the screening probability is higher.
Because there are many fine-grained materials on the screen surface at the
beginning, the screening probability is larger in unit time. After a certain
time, the particle size of the materials left on the screen surface is mostly
hard to screen materials close to the size of the screen. Even if the material
stays on the screen surface for a long time (i.e. the length of the screen
surface is large), it is difficult to increase the screening probability of the
material, which leads to the decrease of the screen machine working efficiency.
Therefore, the selection of the appropriate screen surface length can
effectively improve the screening efficiency, and the ratio of the length to
width of the straight screen surface is 1:2-1:3. 2. Shape and size of sieve The selection of the shape of the sieve of the linear vibrating screen
mainly depends on the screening granularity of the materials entering the screen
and the product use under the screen. Compared with other shaped screens, the
size of the materials passing through the circular sieve is smaller and the size
of the materials passing through the rectangular sieve is larger. Therefore, in
order to obtain higher screening efficiency, the different screening materials
should be selected Same shape of sieve. Third、 Vibration characteristic parameters The vibration characteristic parameters of the linear vibrating screen
include the inclination angle of screen surface, the direction angle of
vibration, the amplitude and the vibration frequency. 1. Screen inclination The inclination of the screen surface of the linear vibrating screen is
related to the equipment processing capacity and screening efficiency. When the
screen face inclination increases, the throwing strength of the material on the
screen will increase, the material movement speed on the screen surface will
increase, and the processing capacity of the vibrating screen will be increased.
However, the retention time of the material on the screen is shorter, the
material passing through the screen is less, and the screening efficiency is
reduced. Otherwise, the processing capacity will be reduced and the screening
will be reduced Efficiency is high. In order to control the screening efficiency of the vibrating screen in a
relatively ideal range, the inclination angle of the screen surface of the
general linear vibrating screen is between 0 and 8 °. 2. Vibration direction angle The angle between the vibration direction and the upper screen surface is
called the vibration direction angle. The larger the vibration direction angle,
the shorter the distance of mineral particles moving in each throwing movement,
the slower the speed of moving on the screen surface, the more adequate the
screening of materials, so the screening efficiency is higher. The smaller the
vibration direction angle, the longer the distance of material moving forward on
the screen surface when throwing, the shorter the time passing through the
screen surface, the material can not be fully screened, so the screening
efficiency is low. In order to ensure the screening efficiency of the linear
vibrating screen, the range of the vibration direction angle is 30-60 ° is
appropriate. 3. Amplitude The amplitude of the linear vibrating screen determines the energy of the
material particles moving on the screen surface. The larger the amplitude, the
greater the amplitude of the material moving in the direction of the vertical
screen surface during the screening process, the less the blockage of the
screen, the more favorable the screening, the better the screening efficiency;
otherwise, the screening efficiency is poor. Generally, the selection of
amplitude is determined by the size and properties of the materials entering the
screen. For materials with larger particle size, it is suitable to choose linear
sieve with larger amplitude and lower frequency; for materials with smaller
particle size, it is easy to select linear screen with smaller amplitude and
higher frequency. 4. Vibration frequency The vibration frequency of the screen surface of linear vibrating screen
mainly affects the movement state of mineral particles, and the low or too high
frequency is not conducive to the material passing through the sieve. The
vibration frequency is too low, the probability of movement of mineral particles
in the direction of vertical screen surface is small, and the screening rate is
low; the vibration frequency is too high, and the vibration of mineral particles
is easy to be confused, which affects the screening efficiency. Generally, the
range of vibration frequency of the screen surface of the linear vibrating
screen should be controlled within 15hz-30hz. The above is the influence of the linear vibration screen screening
efficiency of several aspects, if you want to effectively improve the screening
efficiency of the linear vibrating screen, these aspects can not be ignored! In the actual plant, each mineral has its own mineral characteristics, and
has differences in density, hardness, gangue content, etc. Therefore, when
selecting equipment, mineral processing test should be carried out first, and
the suitable linear vibrating screen shall be selected through the test results,
so as to ensure that all parameters of the equipment conform to the mineral
particles.
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